VanaOS — how the farm runs.
Climate, batch records, and dispatch traceability are all captured by VanaOS, the operating system we built for the facility. No manual logs. No estimates. Every variable held to spec, every deviation recorded.
Node. Edge. Cloud.
Three independent layers. The farm keeps running if any one of them fails. That is not a contingency — it is the design.
On every rack.
Local sensors on every growing zone — temperature, humidity, CO₂, airflow. Actuators tied to the same loop so adjustments happen in seconds, not minutes.
- Per-rack sensors
- Local actuators
- Continuous closed-loop
In every room.
A local controller per growing room holds the climate independently. If the cloud is down, power dips, or the network drops, the room keeps running on its last known good profile.
- Offline-capable
- Last-known-good fallback
- Per-room isolation
On every screen.
Aggregated batch logs, deviation alerts to phone, traceability per consignment. Auditable history from substrate lot to dispatch slip.
- Batch-level audit trail
- Phone-side alerting
- Per-consignment traceability
Six pillars. One operating system.
Closed-loop control.
Temperature, RH, and CO₂ held to setpoints tuned per growth phase — colonization, pinning, fruiting — not a single 'average' for the whole cycle.
Every reading logged.
Continuous sensor logs. Drift outside tolerance triggers alerts before yields are affected. Every cycle is an auditable dataset, not anecdote.
Sterilized to spec.
Standardized substrate prep, sterilization, and inoculation under controlled conditions. Contamination rates measured, tracked, engineered down.
Designed cross-flow.
Exhaust and fresh-air exchange engineered to fruiting demand. Air movement is as much a control variable as humidity.
Programmed photoperiods.
Light cycles trigger pinning and shape morphology — clusters that look good and travel well.
Bag to dispatch.
Each batch tagged from substrate lot to harvest date. If something deviates, we know exactly where in the system it happened.
From substrate to dispatch.
Six stages. Roughly 24 days. Every one of them instrumented, logged, and traceable back to the substrate lot.
Substrate prep
Raw substrate processed, hydrated, and pasteurized under controlled conditions. The cleanest possible starting point.
Inoculation
Sterile inoculation with selected spawn under HEPA-filtered conditions. Contamination risk is engineered down at this step.
Incubation
Bags moved to incubation. Climate held tight while mycelium colonizes the substrate.
Pinning
Light cycles and CO₂ flushing trigger pin formation. The first sign of a successful crop.
Fruiting
Pins develop into clusters. Humidity rails fire on cycle. Airflow is now a primary variable.
Harvest
Picked at peak, graded at the rack, packed under cold chain. Grade A only — culls rejected at packing.
Four variables. All of them controlled.
Step inside the facility.
An interactive 3D model of every rack, fan, and sensor — built as a planning tool so we can iterate on the automation layout before touching the physical site. If you are evaluating us as a supplier and cannot visit, this is the next best thing.
Open the digital twin →